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Actually I've seen very good results from firmware updates and they will typically bring an old router right back up to modern networking standards, especially if you go with the DD/WRT or Tomato firmware's. I've seen good results with firmware updates dating back over 5 years working in the networking forum though I doubt that has anything to do with the Op's problem.
Guessing which channel to use won't get you far in a crowded area with a bunch of 2.4ghz users, you can make logical choices based on which channels are being used but sometimes just experimenting with different channels can have a dramatic effect on wireless connection reliability.
It's important to remember that wireless channels extend 2 channels in either direction in order to gain bandwidth, because of this fact, simply choosing a channel that isn't in use won't always give you the best results.
Rather than guessing at which channel to use try using one of the WiFi inspector software's like Xirrus. It will show you all the connections in your area so you can make an educated guess at which channel to use.
Wi-Fi Inspector | Xirrus
As for the Op's actual problem, this is most likely caused by the wireless connection software which may have been installed with the driver or even separately, which in most cases can be removed from the system so that Windows is handling the connection.
Conversely, there may be some settings in the wireless connection software that allows you to authenticate the connection at boot up.
Guessing which channel to use won't get you far in a crowded area with a bunch of 2.4ghz users, you can make logical choices based on which channels are being used but sometimes just experimenting with different channels can have a dramatic effect on wireless connection reliability.
It's important to remember that wireless channels extend 2 channels in either direction in order to gain bandwidth, because of this fact, simply choosing a channel that isn't in use won't always give you the best results.
Rather than guessing at which channel to use try using one of the WiFi inspector software's like Xirrus. It will show you all the connections in your area so you can make an educated guess at which channel to use.
Wi-Fi Inspector | Xirrus
As for the Op's actual problem, this is most likely caused by the wireless connection software which may have been installed with the driver or even separately, which in most cases can be removed from the system so that Windows is handling the connection.
Conversely, there may be some settings in the wireless connection software that allows you to authenticate the connection at boot up.
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